views
A galvo head, short for galvanometer scanner head, is a high-speed positioning device used in laser marking, engraving, welding, and cutting systems. This component controls the direction of the laser beam with extreme accuracy by using two tiny mirrors mounted on fast-moving motors—X-axis and Y-axis galvanometers—to steer the beam across a surface without physically moving the laser head.
In industries that require speed, accuracy, and repeatability, galvo head systems are the core of high-performance laser setups, replacing slower mechanical systems with electromagnetic finesse.
🧠 Why Galvo Heads Matter in Modern Industry
Feature | Mechanical Laser Systems | Galvo Laser Systems |
---|---|---|
Beam Steering | Moves entire head | Moves only mirrors |
Speed | Slow | Ultra-fast |
Precision | Moderate | Micron-level accuracy |
Maintenance | Higher wear | Lower maintenance (no friction) |
Use Cases | Basic marking | Industrial, medical, jewelry |
Galvo heads are engineered for high-volume, high-speed, and high-precision laser applications. Think of them as the steering wheel for your laser beam—only a thousand times faster and far more accurate.
🛠️ How a Galvo Head Works: Breaking It Down
A galvo system typically includes:
-
Galvanometer Motors: Tiny motors that rotate mirrors rapidly.
-
Mirrors: Two high-reflective mirrors mounted to adjust beam on X and Y axes.
-
Drive Electronics: Control boards that translate software instructions into mirror movement.
-
Lens (F-Theta): Keeps the beam focused and distortion-free across the marking area.
The laser beam remains stationary, while the galvo mirrors redirect it to the target. This minimizes latency and allows for intricate patterns at lightning speed.
🔍 Applications of Galvo Head Technology
Galvo heads are widely used across industries that demand speed, micro-precision, and automation:
✳️ Industrial Laser Marking
-
Serial numbers, barcodes, QR codes
-
Branding on metals and plastics
-
Medical device labeling (FDA-compliant)
✳️ Laser Engraving
-
Jewelry personalization
-
Automotive components
-
Aerospace parts
✳️ Laser Cutting & Welding
-
Thin films and foils
-
Micro-welding for electronics
-
Solar panel manufacturing
✳️ PCB Processing
-
Via drilling
-
Depaneling
-
Etching circuit lines
📊 Key Technical Specifications to Consider
When choosing a galvo head, pay attention to these technical specs:
Specification | Importance |
---|---|
Scan Angle | Wider angle = larger marking field |
Scan Speed | Measured in mm/s or characters/s |
Resolution | Finer resolution = better image clarity |
Repeatability | Ensures identical output every time |
Mirror Coating | UV, IR, CO₂ laser compatibility |
Aperture Size | Determines beam size and power handling |
✅ Expert Tip: Match the galvo head specs with your laser type (fiber, UV, CO₂) for optimal performance and mirror longevity.
🧬 Advantages of Using Galvo Head Systems
-
Speed: Galvo systems can mark up to 7000 mm/s
-
Stability: No mechanical dragging, less vibration
-
Accuracy: Repeatable positioning down to microns
-
Integration: Easily connected to industrial automation systems
-
Energy Efficient: Shorter marking times mean less power consumption
🤖 Who Should Use a Galvo Head Laser System?
Whether you're an OEM manufacturer, engraving specialist, or part of a medical device production line, if your process requires fast, contactless, and repeatable precision, a galvo head system is for you.
Industries adopting galvo-based systems:
-
Medical & Pharmaceutical
-
Electronics & Semiconductors
-
Aerospace & Defense
-
Luxury Goods & Jewelry
-
Automotive Manufacturing
🔄 Galvo vs Gantry: Which One Should You Choose?
Feature | Galvo System | Gantry System |
---|---|---|
Speed | Up to 10x faster | Slower due to mechanical movement |
Precision | Higher (micron-level) | Moderate (100–200 micron tolerance) |
Maintenance | Lower | Higher due to wear and tear |
Best For | Batch marking, high-speed jobs | Large-area cuts, lower precision tasks |
Choose a galvo head system if your focus is speed and volume; go with gantry systems for large-area, lower-speed applications.


Comments
0 comment