When to go for a cleanroom design service or repair?

When to go for a cleanroom design service or repair?

Cleanroom design is meant to secure an environment free from contamination and protect sensitive products. But with great innovations come some checkpoints. Cleanroom practices are not exempt from daily wear and tear. It's important to address the issues in cleanrooms at the minor stage so you don't have to pay extra later on. 

Cleanroom construction is done so that the users can handle it easily. When your cleanroom equipment requires servicing, there are some signs that you can't avoid. Otherwise, it will hinder the integrity of cleanroom features and obstruct the overall productivity of your purpose. 

Initial Signs to Repair the Cleanroom Design 

You should carry out the cleanroom practices without any interruptions. But when you receive these alarming signs, then consider it's time for cleanroom services or repair for better operations in the future- 

• Unfamiliar Smell or Odors 

Your cleanroom construction is such that the smell of pungent chemicals from the filtration system may indicate something serious. It indicates that due to the inadequate functioning of the filtration system, it fails to remove the harmful substances. Ignorance of such issues may lead to system failure and the deposition of airborne contaminants that can dilute the air quality. So, consider this as an immediate sign of repairing your cleanroom design; otherwise, it can contaminate sensitive products within the space. 

• Irregular Airflow 

Cleanroom setups often have very balanced temperatures and consistent airflow. However, when such designs become faulty and require maintenance, the temperature control feature gets compromised. Such inconsistency in airflow leads to particle buildup and irregular humidity. 

These kinds of variations in temperature negatively impact activities like semiconductor production, clinical production, etc, where slight changes can mislead the results. 

• Malfunctioning Equipment 

A cleanroom construction is based on the integration of different systems, including the HVAC, particle counters, and filtration systems. Any damage or malfunction within a particle system can compromise the cleanliness standards. For example, a damaged HVAC will result in improper temperature control or humidity, and gradually fail to detect airborne contaminants. So, regular maintenance is necessary to prevent such malfunctions. 

• Accumulation of Dust

Cleanroom design should be pure and absolutely free from toxins. However, due to negligence in maintenance, you can often see visible contaminants at the surfaces and edges of the space. Such dust particles are detrimental to cleanroom operations and indicate the failure of the air filtration system. 

Do Damaged Cleanroom Setups Decrease Productivity? 

An unrepaired cleanroom can increase downtime of the overall productivity of the space. Due to contaminants floating in the air, it risks the quality of operation and overall leads to reduced outputs. The cleanroom construction is such that any fault in a particular system, be it the HVAC, air filtration, etc then it will also restrict the task of other systems. So, it's better to opt for repairing if the cleanroom is experiencing repeated breakdowns and inefficiencies, and facing compliance issues. It indicates a system problem that needs professional assessment. 

How Often to Repair Cleanroom

For the smooth carrying out of different operations, the cleanroom design should be precise and adequate. The frequency of cleanroom servicing and repairing is based on its ISO classification and the intensity of work required. In general, it is better to repair and maintain at least twice a year or once a year for the proper functioning of the air filters and HVAC systems. Other than professional help, the users also must regularly maintain cleanroom spaces free from disinfection and contaminants. They should maintain an ideal temperature and hygienic environment inside the enclosed space. 

FAQ

• Why should I opt for Cleanroom design repair services? 

Cleanroom spaces are sensitive and require proper maintenance for the smooth carrying out of the operation. Otherwise, dust accumulating at the edges of surfaces will contaminate the enclosed spaces, which will further delay the process. Especially in key areas like pharmaceuticals or biotechnology, such slight changes in the controlled environment can manipulate the result and lead to serious blunders. So, it's better to opt for cleanroom servicing and repair when needed. 

Final Words

For the newbie lab users, maintaining a cleanroom space in itself is an overarching task. All of a sudden, with these signs, the users can have an idea that their cleanroom design need servicing and repairing for smooth functioning. When there are signs like a cleanroom structure releasing a chemical smell or accumulating visible dust, then it's high time to seek professional help.